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Solid Core Buildings - Energy Efficiency
STRUCTURAL INSULATED PANEL SYSTEMS


EPS solid core buildings are proven efficient
A study by the Oak Ridge National Labs (ORNL) proves that a 4-inch structural insulated panel wall outperforms 2"x4" stick and batt construction, and even edges out 2"x6" construction in terms of thermal performance. Structural insulated panels are the structural elements, there are no studs or braces to cause breaks in the insulation. The end result is a more comfortable, energy efficient structure that performs up to spec in real world conditions.

Stick and batt construction can be subject to poorly installed or even missing insulation. The nature of structural insulated panels combines the structural and insulation elements joined as one. There are no hidden gaps, because a solid layer of foam insulation is integral to panel construction.

State-of-the-art technical analysis of whole wall performance indicates that the losses in a stud wall are much greater than expected. On average, the other standard components in stick and batt construction can reduce R-values in as much as 30% of the wall area.

That is not the case with structural insulated panels. The ORNL study found that structural insulated panels perform at approximately 97% of their stated R-value overall, losing only 3% to nail holes, seams, and splines. Wiring chases are precut or preformed into the foam core, providing a continuous layer of insulation keeping the elements at bay and the interior free of drafts and cold spots.

A structural insulated panel wall also outperforms stick and batt when it comes to maintaining consistent interior temperatures, and that translates to improved occupant comfort. As shown in the graph, the interior surface temperature of frame construction drops precipitously at every stud, while the SIP wall remains consistent across its entire surface. No temperature dips mean improved occupant comfort, regardless of where you are in the room. That's a big part of what people are talking about when they say they can immediately "feel the difference" in a SIP-built residential or commercial space.

With a SIP system, thermal efficiency and comfort are built in at the factory, and now the lab results prove it.

Tests prove Solid Core buildings are superior in thermal performance.
The Brock University study: Comparing identical buildings
When it comes to quantifying actual heat loss in different wall systems, the Brock University study provided an excellent opportunity for accurate comparison between structural insulated panel and stick construction in the real world.

The two structures involved in the study were rental housing units, located immediately adjacent to one another. Both buildings were identical and had similar east-west orientations, ensuring the same exposure to outdoor temperature and wind conditions. Except for brief periods both houses were occupied throughout the course of the study, which took place over a 12-month period from February 2000 to January 2001. Both units were heated with a natural gas / forced air system.

One unit was constructed with 4.5" structural insulated panels, while the other used 2x6 studs with batt insulation. Both houses were constructed according to the Ontario Building Code (OBC). The units were built by the same crews, with no one being aware that scientific tests would be conducted afterwards.

Wall Type Plate Panel Panel Whole Wall R-Value
Type Thickness Thickness Make-up at 75° outside at 40°
R-18 3-5/8" 4-1/2" 7/16" OSB, 3-5/8" EPS, 7/16" OSB 18.0 20.6
R-26 5-5/8" 6-1/2" 7/16" OSB, 5-5/8" EPS, 7/16" OSB 22.8 24.1
R-33 7-3/8" 8-1/4" 7/16" OSB, 7-3/8" EPS, 7/16" OSB 30.1 31.8
R-40 9-1/4" 10-1/8" 7/16" OSB, 9-1/4" EPS, 7/16" OSB 38.5 40.0
OSB and plywood increase in thickness depending on lads and spans. (See the EPS Solid Core detail brochure)
In addition to the thermal performance and thermography components of the Brock study, air leakage tests were conducted to compare the tightness of the two units. This analysis shows the relative convective properties of each, a key determinant of overall energy efficiency.

The results of the air leakage tests showed the structural insulated panel house to be much tighter than the stud house. The structural insulated panel house had 1.55 ACH (air changes per hour) at a pressure differential of 50 Pa, while the framed wall house had 2.60 ACH at 50 Pa, or a 68% more leakage. This means that, all other factors being equal, the structural insulated panel house would use less energy for heating, would be more comfortable, have better heat retention and be less drafty.
Link and Learn:
Unique Features of Solid Core construction
Unique Features of Solid Core construction.
Unique Features of Solid Core construction
Solid Core Questions and Answers.


 
 
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  • EPS Product Literatrue
    Click on the images below to view and download the Residential Home literature in Adobe Acrobat® format.

Exterior Facing
Exterior and interior facings are shown with standard OSB. Drywall is field applied as needed.

Choose from the standard R-18, R-26, R-33 or R-40 walls
Choose from the standard R-18, R-26, R-33 or R-40 walls. The colder the outside temperature, the better the R-value. All types of buildings can be engineered in just about any dimension.

Proven Stronger
Impact resistance is another standard feature of structural insulated panels. The continuous bonding of EPS insulation to the OSB or plywood offers incredible strength and resistance to impact. Vertical and horizontal stress loads are tested two times stronger than conventional stud walls. EPS walls resist up to 7,000 pounds per foot which results in structures that are stronger, straighter, taller and wider.
 
 
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Structural Insulated Panel AssociationNational Frame Builders Association, Inc.
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